DIY Pantry Doors Part 1

Charlotte@Living Well on the Cheap  —  February 25, 2014 — 4 Comments

I may have bitten off a little more than I could chew this weekend. I bought a piece of plywood fully intending to whip it into three separate projects, but by Sunday evening we’d only completed one and a half. I’m here to show you the half. The bifold doors covering our pantry have always left something to be desired.

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They’re a pain to open and close, they don’t actually cover the full width of the opening, they make it difficult to access the far right side of the pantry, and, most importantly, they’re not my style. So they had to go. I had good intentions to donate them to the ReStore but after several minutes of trying to gently remove them from the track I got impatient and told Nick to “just go Hulk on them,” and he ripped them out. The ReStore has a ton of those bifold doors anyway.

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Bam. I removed the hardware that was holding it in and the old plastic thingamabobber too. I think it was a motion detector for an old security system that was housed in the pantry (you can see that white metal box on the second to top shelf that houses all the circuit board and stuff. If I decided to have an electrician come drop a new light box for me I may have him remove that box, as well.

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So now–so exciting–I need new doors! You can see in this old photo that there are already two different styles of cabinets in our kitchen. If they all matched I might have felt obligated to make my new doors blend in, but since they were already different I figured I could get away with doing something a little different (read:easier). Let’s call it eclectic.

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I bought a 4′x8′ sheet of 3/4″ plywood at Lowe’s for about $50. I wanted to get the birch but they weren’t really labeled clearly and I think I ended up with “blondewood.” I don’t think blondewood is a real thing, probably some generic term for whatever cheap lumber they’re milling, but whatever. I was planning several projects with this one board so I made a diagram to plan my cuts and asked the staff at Lowe’s to make a few of them before we left so we could get it home more easily. This one piece was 76″ by 26″, and the only cut we needed to make at home was one splitting it in half vertically. I also bought four lattice strips for the trim, so we clamped one of the lattice strips to the plywood to use it as a straight edge for the jigsaw.

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This white balance is kind of crazy in the next few photos. Sorry about that.

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Even with the straight edge Nick’s cut still wasn’t perfect. We put the two outer edges together so that the edges that Nick cut were on the outside (where they’d be less noticable) and planned to use trim to give it a more finished look.

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I figured the easiest way to trim it out and still have a professional look would be to do a shaker style. So we used four inexpensive lattice strips to frame out the perimeter. Nick used the same miter box that we used to cut the trim for the beadboard and it was really easy. We placed the two middle pieces first so we could make sure they went together nicely, then filled in the rest of the pieces.

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I attached them with finish nails and just like that, we had two doors. Now I just need to fill the holes and gaps with wood filler then sand, prime, and paint before finally hanging them and attaching the knobs. It’s not nearly as easy for me to get things done during the week, even on the days that I’m not working, so I’ll be thrilled if I can just get them painted and ready to hang by Friday.

Charlotte@Living Well on the Cheap

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4 responses to DIY Pantry Doors Part 1

  1. They look great so far! Shaker style cabinets are my favorite. I can’t wait to see them painted an hung!

  2. wow! That’s ingenious. They look really nice.

Trackbacks and Pingbacks:

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